Minibrewery BlonderBeer Type N 15000 l

Provided on a turnkey basis

Obtainable productivity of beer, including the natural loss in technology process:

15000 liters per day (average);

90.000 liters per week;

4.500.000 liters per year;

quantity of brews per day: 10 brews (1 brew - 1800 l of hot wort);

quantity of brews per week: 60 brews;

quantity of brews per year: 3000 brews / 50 weeks.

Products: non-filtered beer.

Products: filtered beer.

Products: pasteurized beer.

Heating of mash-brew kettle and hot liquor tank:

OPTION I (standard)

Electric heating
(electrical heating elements are placed in stainless steel cylinders);

OPTION II

Natural gas heating
(using gas burners);

OPTION III

Steam heating
(electric or gas steam generator).

Composition of the minibrewery equipment:

BREW HOUSE "BLONDERBEER 1500/2"

1 pc. – Grinder for malt grinding ROP (600 kg per hour) with transporters and splitter for malt supplying in two kettles..
2pc.CEF-01.blonderbeer. Lauter tun. Gross capacity: 1850l / 1500 l;
Stainless steel DIN 1.4301. Double wall tank with thermal insulation;
Equipped with agitator which is driven by an electric motor NORD;
3 pc.CEC-01.blonderbeer. Brew kettle (mash tun). Gross /Net capacity: 2400 l / 1500 l;
Stainless steel DIN 1.4301. Double wall tank with thermal insulation;
Equipped with agitator which is driven by an electric motor NORD .
1 pc.
CLV-01.blonderbeer. Ice water vessel. Net capacity: 3000 l;
Stainless steel DIN 1.4301. Double wall tank with thermal insulation.
1 pc. – CEW-01.blonderbeer.
Whirlpool. Gross / Net capacity: 1850 l / 1500 l;
Stainless steel DIN 1.4301. Double wall tank with thermal insulation.
1 pc. – CEK-01.blonderbeer. Hot liquor tank. Gross / Net capacity: 1500 l;
Stainless steel DIN 1.4301. Double wall tank with thermal insulation.
1 pc. – CKF18 (P I). Central control panel of the brewhouse.
Includes:
Subsidiary computer control panel with predetermined programs. It is possible to memorize to 50 different recipes and brewing technologies.

SN-01 system for monitoring and adjusting the flow of wort, lautering and cooling of beer

Includes:

1 pc.SN-01. Device for visual observation and automatic adjusting of the flow of wort;
1 pc.F2. Fine filter;
1 pc. – pump No1 MC-1 for hot water supplementation from hot liquor tank;
2 pc. – pump No2. MC-1 for wort pumping;
2 pc. – pump No3 MC-2 for mixture of wort and grain supplementation;
1 pc.pump No4. MC-1 for circulation of wort in whirpool and supplying of wort heat exchanger VT-01;
1 pc.pump No5. for water supplying from ice water vessel CLV-01 to heat exchanger VT-01;
1 pc.VT-01. Heat exchanger;
1 pc.АЕ-01. Aerator;
1 set. – valves;
1 set. – pipeline system of the brewhouse made of stainless steel DIN 1.4301;
1 set. – laboratory accessories.

FOR MINIBREWERY CONTROL ARE AVAILABLE TWO OPTIONS:

OPTION I.

Minibrewery standard set includes central semi-automatic brewhouse control panel, equipped with digital displays, toggles, switches, alarm lamps and emergency stop switch. Temperature control of the unitanks is carried out via individual control panels with digital displays. Temperature modes are set manually.

OPTION II.

Function 1. Computer control of the brewhouse is based on predetermined programs using digital touchscreen and pneumatic valves. Brew program for each type of beer is pre-programmed and it's enough to put raw materials (malt and hops) into mash-brew kettle and select particular program on the display for beer type. After that, process is carried automatically without human intervention.
Function 2. Computer temperature adjusting of fermentation unitanks and tanks for storing beer cooling with possible distant control from any place via PC or laptop.

Fermentation unit

45 pcs.CCE-01.blonderbeer. Fermentation unitanks.
              Stainless steel DIN 1.4301. Double wall tank with thermal insulation;
              – separate control of cooling temperature of the cylindrical and conical part of the unitank;
              – temperature control of cooling of the unitank is carried out with individual control panel HE18;
              – gross capacity: 7500 l;
              – outside / inner diameter: 1800 / 1600 mm;
              – total height: 4735 mm;
              – cone angle: 72°.
  4 pcs.ССE-03.blonderbeer – Service tank (storage of finished beer)
              Stainless steel DIN 1.4301. Double wall tank with thermal insulation;
              – gross capacity: 3400 l;
              – outside / inner diameter: 1800 / 1600 mm;
              – total height: 2750 mm.

 1 pc.HE18(P IV) central control panel of temperature adjusting of tanks cooling.
   1 pc. – BE18 transformer (220-24 V) to central control panel НЕ18(P IV).

   1 pc. – Blonderbeer СVD-01 – yeast propagation equipment:
              1 pc. – sterilizer CVD-SR1000;
              1 pc. – propagator CVD-PR1000;
              1 pc.CIP built-in cleaning and disinfecting stations;
              1 pc. – vessel Karlsberg;
              1 set. – stainless steel pipeline DIN 1.4301;
              1 pc. – rotameter for monitoring of the supplied oxygen;
              1 pc. – communication panel;
              1 pc. – pump (Ebara CDНm70/05);
              1 pc. – control panel of the yeast propagation equipment.

  2 pcs.Blonderbeer СV-01 – equipment for collection and storage of yeast
              Includes:
              1 pc. – frame-base on 4 wheels;
              1 pc. – vessel for collection and storage of yeast with cooling jacket, capacity: 60 l;
              1 pc. – temperature control panel HE18;

  1 pc.MC-3 (EBARA CDHm 70/05) pump for pumping beer liquid and beer between vessels of the brewery.

  1 setMS-02 central automatic cleaning and disinfection station (CIP) with a rigid pipeline
             Includes:
             – three-capacitive, automatic station for cleaning and disinfection of the tanks equipment of the brewery (CIP);
             – rigid stainless steel pipeline for centralized cleaning and disinfection of the brewhouse tanks;
             – rigid stainless steel pipeline for centralized cleaning and disinfection of tanks in the fermentation unit;
             – set of pumps;
             – control panel.

  1 pc.MS-01 mobile station for cleaning and disinfection (CIP)
             Includes:
             1 pc. – frame-base on 4 wheels;
             1 pc.pump MC-3 (EBARA CDHm 70/05);
             1 pc. – vessel with capacity of 80 l for cleaning solution (heated);
             1 pc. – vessel with capacity of 80 l for disinfectant solution;
             1 pc. – patch panel with valves and pipes.
             1 pc. – control panel.

FILTRATION AND FILLING BEER INTO KEG-BARRELS

1 pc.KGF-1 – kieselguhr filter, productivity: 1500 l/h.
1 pc.KG-02M3 automatic line for washing and steam disinfection of keg-barrels and for beer filling into keg-barrels Capacity: 25 keg-barrels per hour
Includes:
2 pc. – washing head;
1 pc. – filling head for filling of beer into keg-barrels;
1 pc. – control panel;
1 pc. – vessel for cleaning solution (heated), capacity 250l;
1 pc. – steam generator;
1 pc. – pump MC-3 (EBARA CDHm 70/05).

BEER PASTEURIZATION AND BOTTLING

1 pc. – Beer pasteurizer ТА-01 (3000 l per hour)
pasteurizer serves for beer pasteurization in stream.
1 pc. – High-purity nitrogen gas production equipment.
1 pc. – Automatic bottling line in PET and glass bottles
productivity: 1.000 bottles per hour (glass 0.5 l)
500 bottles per hour (PET 1.0 l)
Includes:
1 pc. – QUATROBLOCK CLIFOM-Europe 8/8/1/1 (Italy)
8 heads – rinser
8 heads – filling
1 head – closing with screw cap
1 head – closing with crown cap
1 pc. – Automatic labeling machine COMEN SR-1(Italy)
1 pc. – Label printing equipment Linx 4900 (Great Britain)
1 pc. – Control system Siemens (Germany)
1 set – Automatic conveyers and storage table (Italy)

COOLING SYSTEM

Module I:
1 pc. – compressor-condenser unit COPELAND SCROLL;
1 pc. – CGK-01 vessel for ice water (gross capacity: 3000 l );
1 pc. pump №1 MC-2 for ice water supplying to the tanks;
1 pc. – pump №2 MC-4 for circulation of cooling liquid in vessel for ice water CGK-01;
Module II:
1 pc. – compressor-condenser unit COPELAND SCROLL;
1 pc. – CGK-01 vessel for ice water (gross capacity: 3000 l);
1 pc. – pump №1 MC-4 for ice water supplying to the heat exchanger VT-01;
1 pc. – pump №2 MC-4 for circulation of cooling liquid in vessel for ice water CGK-01;
Module III:
1 pc. – compressor-condenser unit COPELAND SCROLL;
1 pc. – CGK-01 vessel for ice water (gross capacity: 3000 l);
1 pc. – pump №1 MC-2 for ice water supplying to the tanks;
1 pc. – pump №2 MC-4 for circulation of cooling liquid in vessel for ice water CGK-01;
Module IV:
1 pc.– compressor-condenser unit COPELAND SCROLL;
1 pc. – CGK-01 vessel for ice water (gross capacity: 3000 l);
1 pc. – pump №1 MC-4 for ice water supplying to the heat exchanger VT-01;
1 pc. – pump №2 MC-4 for circulation of cooling liquid in vessel for ice water CGK-01;
1 set. – cooling system pipeline.

ATTENTION! If you are not satisfied with the complete set of brewery offered by our company, you can change it using the list of the basic equipment presented above and the list of additional equipment that will be offered to you separately.

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