Brewery BlonderBeer-500 hl

Provided on a turnkey basis

Obtainable productivity of beer, including the natural loss in technology process:

50000 liters per day (average);

300.000 liters per week;

15.000.000 liters per year;

quantity of brews per day: 10 brews (1 brew - 6000 l of hot wort);

quantity of brews per week: 60 brews;

quantity of brews per year: 3000 brews / 50 weeks.

Products: non-filtered beer.

Products: filtered beer.

Heating of mash-brew kettle and hot liquor tank:

Steam heating (electric or gas steam generator).

Composition of the brewery equipment:

1 set – Grinder for malt – Grinder for malt grinding ROP (1000 kg per hour) with automatic conveyers.
Includes:
1 pc. – bulk malt hopper;
1 pc. – automatic auger feed of bulk malt hopper to the grinder ROP mounted on a frame with wheels;
1 pc. – hopper for receiving crushed malt from grinder ROP;
1 pc. – automatic auger to feed malt in storage bin;
1 pc. – storage bin, mounted on a metal frame;
1 pc. – separation tank, mounted on a metal frame with a controlling device;
1 pc. – automatic auger to feed malt from the separation tank into brew kettles;
3 pcs. – pipelines feeding malt from the separation tank into brew kettles;
4 pcs. – electric drives of the augers;
1 pc. – control panel.

BREW HOUSE

2pcs.CEF-01.blonderbeer. Lauter tun. Net volume: 5000 l;
             Stainless steel DIN 1.4301. Double wall tank with thermal insulation;
             Equipped with agitator which is driven by an electric motor NORD.
3 pcs.CEC-01.blonderbeer. Mash-brew kettle. Net volume: 5000 l;
             Stainless steel DIN 1.4301. Double wall tank with thermal insulation;
             Equipped with agitator which is driven by an electric motor NORD.
  1 pc.CEW-01.blonderbeer. Whirlpool. Net volume: 5000 l;
             Stainless steel DIN 1.4301. Double wall tank with thermal insulation.
  1 pc.CEK-01.blonderbeer. Hot liquor tank. Net volume: 10000 l;
             Stainless steel DIN 1.4301. Double wall tank with thermal insulation;
  1 pc.CLV-01.blonderbeer. Ice water vessel. Net volume: 10000 l;
             Stainless steel DIN 1.4301. Double wall tank with thermal insulation.

SN-01 system for monitoring and adjusting the flow of wort, lautering and cooling of beer

Includes:

1 setSN-01. vessel for monitoring and adjusting the flow of wort with two sensors;
1 pc.pump No1. MC-1 pump for hot water;
2 pc.pump No2. MC-2 pump for mixture of wort and spent grain from the brew kettle in the lauter tun;
2 pc.pump No3. MC-1 pump for wort from the lauter tun to the brew kettle;
1 pc.pump No4. MC-1 pump for wort from the whirlpool through the heat exchanger into fermentation;
1 pc.pump No5. MC-1 pump for ice water from the glycol tank in the heat exchanger VT-01;
1 pc.VT-01. Heat exchanger ( 75 hl / hour );
1 pc.VT-02. Subsidiary heat exchanger ( 10 hl / hour );
1 set – stainless steel pipeline of the brewhouse;
1 set – pneumatic valves;
1 set – electric cables of the brewhouse – 400 m;
1 set – food hoses – 100 m;
1 pc. – stainless steel working area with steps, connects vessels of the brewhouse.

COMPUTER CONTROL PANEL OF THE BREWHOUSE CKF18 (PLC):

CCP (central control panel) is a waterproof metal case with 3 digital displays, emergency stop, toggle switches and buttons for operation the processes and modes of brewing, audible and visual alarms. The central control panel of the brewhouse includes 3 temperature sensors AKO, the data are displayed on a digital display of the CCP. Pumps and agitators are also controlled by the central control panel of the brewhouse for comfortable work of the brewer. Includes: Subsidiary automatic control unit to a central control unit CKF18 (PLC) Brewhouse control panel by the predetermined program is used for comfort and facilitation of brewer’s work. The automatic control unit of the brewhouse works by the predetermined program what is very helpful and useful for brewery-technologist’s work. It is able to memorize to 7 different recipes and brewing technologies.

1 set – Steam generator (supplied in full set with piping, automation and water treatment system).
           Capacity: 800 – 1000 kg/hour. Energy source: natural gas.

1 setАЕ-01 aeration device.
   Includes:
           1 pc. – aerator;
           1 pc. – air filter for sterilization of air;
           1 pc. – oil-free air compressor;
           1 set – set of flexible hoses.

1 set – Laboratory equipment.
    Includes:
           1 pc. – electronic scales;
           1 pc.рН meter, bench top, with magnetic stirrer;
           1 pc. – microscope with magnification of 600 times;
         2 pcs. – saccharimeter 0-13;
         2 pcs. – saccharimeter 10-22;
         2 pcs. – mercury-free thermometer;
       20 pcs. – subsidiary laboratory tools: glass tubes; plates; vessels and etc..

Fermentation unit

50 pcs.CCE-01.blonderbeer. Fermentation unitanks.
              Stainless steel DIN 1.4301. Double wall tank with thermal insulation;
              – separate control of cooling temperature of the cylindrical and conical part of the unitank;
              – temperature control of cooling of the unitank is carried out with individual control panel;
              – net volume: 25000 l;
              – outside / inner diameter: 2400 / 2210 mm;
              – total height: 10000 mm;
              – cone angle: 72°.

4 pcs.Blonderbeer СV-01 – yeast collection and storage equipmen.
              Includes:
              – temperature control is operated by the control panel placed on the vessel;
              – volume of the vessel is 60 l;
                 vessel is mounted on the frame with a 4 wheel.

 4 pcs.ССE-03.blonderbeer. – Service tank (storage of beer).
              Stainless steel DIN 1.4301. Double wall tank with thermal insulation;
              – net volume: 25000 l;
              – outside / inner diameter: 2400 / 2215 mm;
              – total height: 8100 mm.

  1 pc.BE18 Central temperature control panel of the unitanks and service tanks.

  1 set (CIP) Automatic system for washing and disinfection of brewhouse, unitanks and service tanks.
       Includes:
             1 pc. – rinsing vat;
             1 pc. – heated vat for detergents based on alkali;
             1 pc. – vat for disinfectant based on acetic acid;
             1 pc. – vat for disinfectant based on  nitric acid;
             1 set – stainless steel pipeline system for connection of CIP system with the rest equipment of the brewery;
             1 set – flexible hose NA35.  made of heat-proof and acid-proof material – 50 m;
             1 pc. – device for manual washing of the brewery under pressure KERCHER (Germany).

 1 setСVD-01.Blonderbeer. – Yeast propagation equipment:
             1 pc. – tank – sterilizer of beer;
             1 pc. – tank – propagation vessel;
           2 pcs. – yeast collection vessel, with individual cooling system;
             1 pc. – mobile device for rinsing yeast;
             1 set – stainless steel pipeline system;
             1 pc. – control panel;
             1 pc. – pump.

FILTRATION AND FILLING BEER INTO KEG-BARRELS

1 pc.DELLA TOFFOLA diatomite (kieselguhr) filter

1 setSARTORIUS filtration system
6 month storage period without pasteurization is guaranteed
Includes:
1 pc.trap-filter made of stainless steel with 5 filtration candles 5592501 Р3;
1 pc.trap-filter includes subsidiary filter with 12 filtration candles 5580505 W3;
1 pc.CIP-filter with 12 filtration candles 5592503 Р3;
1 pc.CIP-filter includes subsidiary filter with 12 filtration candles 5580505 W3;
1 pc. – fine filter made of stainless steel with 3 filtration candles 5302506 А3.
For beer filtration at the bottling line in РЕТ and glass bottles.
1 pc. – fine filter made of stainless steel with 3 filtration candles 5302506 А3.
For beer filtration at the filling machine into keg-barrels.

1 set – High-purity nitrogen gas production equipment.
The station will provide highly purified nitrogen for the beer dispensing equipment
and completely eliminate the use of carbon dioxide.
Specifications:
– produced nitrogen: 5 Nm³ / hour;
– quality of complies with the standards 2000/63EC of the European Union of the wood gases;
– nitrogen pressure: 6 bar;
– volume of compressed air: 17,2 Nm³ / hour;
– air pressure: min. 7.5 bar.

1 setKG-2A automatic filling line into keg-barrels.
Capacity: 35 keg-barrels per hour (keg-barrel 50 l).
 Includes:

2 pcs. – washing heads;
1 pc. – filling head;
1 pc. – vessel for detergents;
1 pc. – control system Siemens.

1 set – Automatic bottling line in PET and glass bottles (Italy).
Productivity: 4.000 bottles per hour (glass 0.5 l)
/ 2000 bottles per hour (PET 1.0 l).
Includes:
16 heads – rinser;
16 heads – filling unit;
1 head – capping screw (PET);
1 head – capping crown (glass);
1 pc. – three-positioning labelling machine COMEN SR-2 (Italy);
1 set – Automatic conveyers and table (Italy);
1 pc. – Label printing digital equipment Linx 4900 (Great Britain);
1 pc. – Control system Siemens (Germany).

COOLING SYSTEM

1 setOPTIMA 1 cooling system.
           Includes:
           Module I. The cooling system of wort in the heat exchanger VT-011 set;
           Module II. The cooling system of fermentation unitanks and service tanks – 1 set;
           Module III. The cooling system of fermentation unitanks and service tanks – 1 set;
           Module IV. The cooling system of fermentation unitanks and service tanks – 1 set;
           4 pcs. – compressor FRASCOLD;
           4 pcs. – condenser with fans to the compressor;
           2 pcs. – control panel of the compressors FRASCOLD;
           4 pcs.CGK-01 glycol tank to the module I. Net volume: 3000 l;
             1 set – pipeline system with valves for supplying cooling mixture in the unitanks and service tanks system;
             1 set – copper pipes for the coolant;
           4 pcs. – molded heat exchanger VT-03;
         12 pcs. – pumps;
             1 set – copper wiring connections, adapters, elbows;
             1 set – plastic connecting mounting material to the pipeline;
             1 set – rubber seals, plastic fasteners and assembly parts for the pipeline;
             1 set – insulated copper pipeline of the cooling system;
             1 set – cable to the control panel of the cooling system  – 40 m;
             1 set – cable for pumps cooling system – 160 m.

ATTENTION! If you are not satisfied with the complete set of brewery offered by our company, you can change it using the list of the basic equipment presented above and the list of additional equipment that will be offered to you separately.

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